Your Expert Lean Pharmaceutical Consultants | LBS Partners | Lean Consultants Ireland

Industries

Medical Device

& Pharma

Address customer expectations. Improve stagnant production, and tackle management issues with LBS Partners.

Your Expert Med Device & Pharma Consultants

LBS Partners help improve efficiency, ensure compliance, and drive innovation. Our consultants work with you to solve problems. We help you grow within your regulatory environment with better processes and digital upgrades.

What We Can Do For You

Process Optimisation
Digitalisation
Management & Leadership
Sustainability

We excel in Process Optimisation. We help organisations streamline their operations and boost efficiency. Our approach covers everything. We handle strategic planning and hands-on training. We ensure your processes perform and support long-term growth. 

Our Service Offerings:

  • Operational Excellence Strategy
  • Work Management & Work Prioritisation
  • Business Transformation
  • Digital Process Optimisation
  • Lean Training
  • Critical Thinking & Problem-Solving Training

We create custom digital strategies and offer hands-on training. We develop useful MS applications. Our experienced consultants guide you through Digital Transformation. Our data solutions give you clear insights for long-term success. 

Our Service Offerings:

  • Digital Strategy
  • Digital Training
  • Digital Consulting & Support
  • Data Management & Reporting
  • Lean Training
  • MS Application Development

We focus on Leadership Development. We help businesses build strong leadership. Our services include strategic planning and team building. We make sure your leaders are ready to handle challenges and inspire success.

Our Service Offerings:

  • Strategy Development & Deployment
  • Accountability Framework
  • Management Assessment
  • Leadership Development
  • High Performing Teams
  • Coaching
  • Governance

At LBS Partners, we excel at Sustainability Solutions. We help businesses go green. We provide detailed assessments and action plans. Our experts guide you through every step. We make sure your eco-friendly practices work well and match your business goals.  We pave the way for a greener, more sustainable future. 

Our Service Offerings:

  • Sustainability strategy
  • Carbon Reduction
  • Sustainability Reporting

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Our Med & Pharma Results

Lean Transformation in Pharmaceutical Manufacturing

Pharmaceutical Solutions

Client Overview
A multinational orthopedic medical device manufacturer based in the west of Ireland approached LBS partners for assistance in improving the capacity of their Galway plant to meet increased demand for their products.  

Challenges

  • Factory output could not meet the current demand
  • Excessive movement of product between workstations
  • Lack of standard work practices

Solution
LBS Partners designed an efficient lean factory layout to improve efficiency and productivity

  • Analyzing the current state value stream
  • Designing and visualising the proposed plant layout using 3D.
  • Introduced standard work to improve consistency in working methodology.

Results

  • Increased the plant capacity by reducing cycle time by 14 mins/part
  • Reduced labour costs by €260k per year
  • Improved efficiency through standard work

The Lean redesign of the manufacturing plant allowed the company to optimize operations and increase efficiency which significantly reducing their labour costs.

Digital Transformation in Medical Device Manufacturing

Medical Devices

Client Overview
Reagacon diagnostics saw the value in implementing lean practices and developing a culture of Continuous improvement however, they did not know where to start. LBS Partners provided training and support in initiating and completing lean projects.

Challenges

  • Absence of Key Performance Indicators sitewide.
  • Lack of visibility on performance and opportunities for improvement.
  • A culture of resistance to change and with no continuous improvement initiatives.

Solution
LBS Partners implemented a Digital Transformation strategy, focusing on:

  • Completed White, Yellow and Green Belt training at all levels of the business
  • Implemented PIT meetings to visualize KPIs and drive improvement
  • Supported CI projects using A3 DMAIC problem solving techniques

Results

  • Improved the site wide understanding of Continuous Improvement through training at white, yellow and green belt
  • Solvents department reduced overdue orders by 50%
  • Product adjustments has reduced by 25%

With LBS Partners’ support Reagacon have delivered significant improvements to a number of key business metrics. This is the foundation for a Continuous Improvement (CI) culture in the company where key employees will be working on delivering CI projects as part of their day-to-day activities.  

Our Lean Pharmaceutical Consultants

Management Development Consultant

Gráinne O’Rourke

Director & Consultant

Niall Tuite

Managing Director

Gene Leonard

Lean Digital Consultant

Damien Morris

Medical & Pharmaceutical Insights

Digital Solutions

Digital Solutions

When thinking about digital solutions it is sometimes difficult to know where to start. At LBSPartners we think about digitalization in four ways,...

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